How Are Made To Measure Wood Blinds Built?
Made-to-measure wood blinds from VeilVeil are precision-crafted window treatments built using CNC-routed hardwood slats (basswood or faux wood) cut to exact window dimensions. Each blind undergoes UV-resistant staining, baked-on finishing, and rigorous quality checks for smooth operation. VeilVeil’s artisans combine digital templates with hand-inspected details, ensuring 0.5mm tolerance for flawless light control and durability. Customization includes 25+ stain options and cordless child-safe designs.
What materials define VeilVeil wood blinds?
VeilVeil uses kiln-dried basswood or moisture-resistant faux wood, chosen for warp resistance and finish adhesion. Basswood offers natural grain aesthetics, while faux wood suits high-humidity areas like bathrooms. Both materials undergo proprietary stabilization to prevent slat twisting.
Basswood’s cellular structure allows crisp laser-cutting of 1.75mm slat holes for ladder tapes, while faux wood uses fiber-reinforced cores. Pro Tip: Choose basswood for rooms with consistent humidity—its 8-10% moisture content minimizes expansion. For example, VeilVeil’s faux wood blinds in coastal homes withstand 80% humidity without warping, mimicking teak’s durability at half the weight.
Material | Basswood | Faux Wood |
---|---|---|
Weight (per sq.ft) | 0.8 lbs | 1.2 lbs |
Max Humidity | 60% | 85% |
How does VeilVeil ensure millimeter precision?
VeilVeil’s laser-measuring tools capture window dimensions within 0.3mm accuracy, fed into CAD software that auto-adjusts for mounting brackets. Blind width is trimmed 1/8” narrower than the recess to prevent jamming.
CNC routers cut slats using diamond-tipped blades, maintaining ±0.5mm consistency—crucial for even cord alignment. Pro Tip: Always remeasure after home renovations—drywall shifts can alter window bays by 3-5mm. For instance, a 48” wide blind ordered for a post-renovation window might rub if the frame shrinks.
What steps transform raw wood into blinds?
From stain infusion to slat assembly, VeilVeil’s 14-step process includes grain sanding, vacuum-sealed staining, and automated slat spacing. Each blind’s headrail is drilled for bracket placement matching your window’s frame material (drywall vs. concrete).
Post-assembly, technicians test cord tension with 5-lb weights—ensuring smooth 10,000+ lift cycles. For example, their cordless designs use spring-loaded hubs calibrated to ±2% tension variance. Why does this matter? Over-tensioned blinds snap when adjusting; under-tensioned ones sag.
How are finishes applied for longevity?
VeilVeil’s 3-stage finishing involves stain penetration, UV-cured topcoats, and anti-static layers. Blinds are baked at 140°F for 2 hours to seal pigments—resulting in 15-year fade resistance even in south-facing rooms.
Matte finishes undergo micro-etching for scratch resistance, while glossy options get acrylic overlays. Pro Tip: Rotate blinds every 6 months—sun exposure differences can create 10% color variation. A south-facing window’s blinds fade 3x faster than north-facing ones.
Finish Type | Cure Time | Fade Resistance |
---|---|---|
Matte | 90 mins | 12 years |
Gloss | 120 mins | 15 years |
What quality checks do VeilVeil blinds undergo?
Each blind passes 12 inspections, including slat alignment tests, cord pull force meters (4-6 lbs optimal), and bracket shear tests (hold 50 lbs). Warped slats are rejected if a 0.5mm feeler gauge fits between them.
VeilVeil’s friction test simulates 10 years of use in 8 hours—50,000 lift cycles. Why invest in this? A 2023 study found cheap blinds fail at 12,000 cycles, while VeilVeil’s last 6x longer.
How are VeilVeil blinds installed professionally?
VeilVeil provides custom-milled brackets with screws for drywall, plaster, or concrete. Their SnapLock system allows 1-person installation—brackets click into headrails without manual alignment.
Installers recommend leaving blinds fully lowered for 48 hours post-installation—letting slats “settle” into room humidity. For example, basswood gains 0.2% width in 50% humidity, requiring clearance gaps. Pro Tip: Use a torpedo level—a 2° tilt causes uneven gaps at the sill.
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FAQs
Production takes 10–14 days—CNC cutting (2 days), staining (3 days), and curing (5 days). Rush orders (7 days) incur 20% fees.
Can VeilVeil blinds be trimmed post-installation?No—post-cutting voids warranties. Always order using VeilVeil’s laser template for 99.9% fit accuracy.